Precision Copper & Aluminum Bus Bar Fabrication
Bus bars cut, bent, punched and drilled to your drawings for switchboards, switchgear and custom assemblies.
Conductors Made to Exact Dimensions
Bus bars are rigid conductors that carry current inside electrical equipment. Their dimensions, hole patterns and bends must be accurate so connections are tight, clearances are maintained and heat is managed properly.
EBS fabricates copper and aluminum bus bars for equipment manufacturers, contractors and maintenance teams. We produce one-off replacement bars as well as repeat production runs built from your drawings or a sample part.
Bus Bar Fabrication Services
Cutting to length
Bars cut to precise lengths with clean, deburred edges.
Bending & forming
Flat, edge and offset bends formed to match equipment geometry.
Drilling & punching
Hole patterns placed accurately for bolted connections and device mounting.
Copper or aluminum
Material selected for ampacity, weight and cost requirements.
Our Process
How We Fabricate Bus Bars
- 01
Drawing or sample
Send a drawing, sketch or the original bar you need reproduced.
- 02
Material selection
We confirm conductor material and cross-section for the required current.
- 03
Precision fabrication
Bars are cut, bent and drilled to dimension.
- 04
Finishing options
Bars can be prepared for plating or DK19 epoxy insulation coating.
Where Our Bus Bars Are Used
- Switchboard and switchgear assemblies
- Panelboard interiors
- Replacement bars for damaged equipment
- Battery and UPS systems
- Ground bars and neutral bars
- Custom control and power assemblies
Benefits of Local Bus Bar Fabrication
- Accurate parts that bolt up without field rework
- Replacement bars made from samples when drawings are missing
- Short runs and repeat orders handled by one shop
- Pairs with our DK19 epoxy coating service
Bus Bar Manufacturing FAQ
- Copper or aluminum — which is better?
- Copper is more conductive and compact, while aluminum is lighter and often more economical. The best choice depends on ampacity, space and budget.
- Can you reproduce a bar without a drawing?
- Yes. We can measure an original part and fabricate a matching replacement.
- Do you make ground and neutral bars?
- Yes. We fabricate ground, neutral and phase bars to the hole patterns you need.
Get Started
Ready to Power Your Next Project?
Tell us about your switchboard, equipment or electrical service needs. Our team in Los Angeles helps you spec it, build it and get it done right the first time.
